Automation virtual commissioning : PLCSIM advanced 2.0 with C#

This is is a short demonstration of a co-simulation between Siemens PLCSIM Advanced and C#.
The goal is simple : have the ability to conditionally change inputs.
We’ll do a proof of concept with a small exemple for a safety relay monitored by a feedback. 

Co-simulation : PLCSIM Advanced with C#

1 Configuration

We’ll run the simulator and the editor on two computers :

Simulation configuration

2 Simulator configuration

First let’s start an instance with the following parameters :

Instance parameters for PLCSIM advanced

Once started, it should be like that :

Simulation running

3 PLC Programming 

3.1 Hardware configuration

Let’s do a simple configuration as follow :

Project hardware configuration

Network configuration : 
– PLC_1 : 192.168.1.1/24
– IO device_1 : 192.168.1.2/24Note : On the simulator, we have different IP addresses for all the network interfaces : Ethernet adapter, PLCSIM virtual ethernet adapter, PLC and I/Os !
With the following I/Os :

Remote I/Os configuration

Note that you’ll need to activate this option in the project settings :

Support simulation during block compilation option

3.2 Program

Our program will be very simple !
OB1 will toggle a bit every second :

And FB1 will do a safety check between the relay output and the input feedback :

3.3 Compiling and loading 

You should be able to compile and load :

4 Simulation

As soon as you’ll run the program, you should have an error on the feedback monitoring :

5 C# Co-simulation

To solve this issue, we’ll running co-simulation with C#. The script will check the output value (%Q9.0) and set the feedback (%I0.0) accordingly. 
We’ll be using sharpdevelop as IDE.

5.1 Import DLL

Importing the DLL is easy :

Then we write a short program :

/*
* Created by SharpDevelop.
*/
using System;
using System.Threading;
using Siemens.Simatic.Simulation.Runtime;

namespace CPU1515F
{
class Program
{
public static void Main(string[] args)
{
Console.WriteLine("Starting simulation");
//Use it for local instance
//IInstance myInstance = SimulationRuntimeManager.CreateInterface("Golf8");

//Use it for remote instance
IRemoteRuntimeManager myRemoteInstance = SimulationRuntimeManager.RemoteConnect("192.168.1.101:50000");
IInstance myInstance = myRemoteInstance.CreateInterface("1515F");

//Update tag list from API
Console.WriteLine("Tags synchronization");
myInstance.UpdateTagList();

//Start a thread to synchronize feedbacks inputs
Thread tFeedbacks = new Thread(()=>synchroFeedbacks(myInstance));
tFeedbacks.Start();

//Allow the user to quit simulation
Console.WriteLine("Simulation running");
Console.WriteLine("Press any key to quit . . . ");
Console.ReadKey(true);
}

static void synchroFeedbacks(IInstance myInstance)
{
while(true){
//Keep %I and %Q opposite
myInstance.WriteBool("FB_KA1", !myInstance.ReadBool("KA1"));
}
}
}
}

And run it :

Once acknowledged, we should not have any issue. 

Using the trace tool, we can confirm that it’s running perfectly fine, updating the input in around 100ms.

Update RFLink gateway on Linux (Ubuntu)

RFLink is a great, flexible and opensource RF gateway for 433Mhz devices. I use it with Domoticz. Every few months, a new firmware is released and they add a lot of new devices. This post describe how to update an RFLink gateway in a Linux environment.
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Simulation : PLC (Siemens) and HMI (Eaton/Moeller with Galileo)

This post is following the one on Siemens PLC simulation with PlcSim.

1. PlcSim

We need a running program on PlcSim. PlcSim has to use the PLCSIM(TCP/IP) interface and has to be listening on the same IP as the computer.

Here a DB with one bit that is toggled every second :
21-S7-plcsim-simulation-running

Your PLC side is ready !

Continue reading Simulation : PLC (Siemens) and HMI (Eaton/Moeller with Galileo)